// ASPEN Case Study

Serialization For Global Medicines Traceability

Aspen Australia, one of the largest pharmaceutical companies in Australia, needed to face the ever-changing regulatory requirements that European Commission (EU) created by developing the Falsified Medicines Directive (FMD) which requires serial numbers to be printed onto pharmaceutical products and for product serialization data to be transferred from the manufacturer to the regulator. To meet the anti-counterfeiting requirements of their target markets, in late 2018 Aspen embarked on the journey toward implementing a traditional serialization model of Level 4, Level 3, and Level 2 systems.

Vimachem SSM (Level 3) was best aligned with Aspen’s selection criteria, as it seamlessly integrates with Tracelink (Level 4) while having a universal (non-proprietary) interface with the Wipotec-OCS (Level 2) serialization and aggregation equipment. The successful implementation was led by our SSM project team who remotely managed the complete implementation, provided all qualification documentation, and executed in collaboration with the Aspen team, the validation of both Test and Production environments.

The serialization system’s commercial introduction took place in July 2020. Using GS1 DataMatrix and EPCIS standards, the implementation has effectively allowed Aspen to supply serialized products into export markets that are entirely compliant with their regulatory requirements. The challenge of counterfeit medications on international markets is addressed by using worldwide standards for serialization, which also facilitates tracking.

The benefits of this implementation were:
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Changeover Instructions & Analytics

Changeover Instructions & Analytics

From downtime drag to agile, data-driven changeovers.
Digitize and streamline changeovers with guided instructions and real-time feedback. Cut changeover times and reduce variability while capturing execution data for continuous improvement.

A Modular Platform. A Unified Ecosystem.

Manufacturing Analytics & OEE

From guesswork to real-time performance insights.
Track line performance, equipment efficiency, and downtime trends. Real-time dashboards give operations, maintenance, and Continuous Improvement teams the insights they need to improve continuously.

Manual Aggregation Module (ΜΑΜ)

Manual Aggregation Module // ΜΑΜ

From disconnected rework to streamlined, compliant aggregation.
Easily aggregate serialized units on manual or offline lines. Support sampling, returns, and rework while maintaining full compliance, traceability, and seamless integration with existing systems.

Smart Warehouse Traceability (SWT)

Smart Warehouse Traceability // SWT

From siloed systems to full material traceability.
Track every material, lot, and movement from warehouse to batch. Android-compatible, ERP-integrated, and scalable, so you’re always audit-ready and inventory-aligned.

Serialization Site Manager

Serialization Site Manager // SSM

From regulatory complexity to centralized serialization control.
Manage global serialization and aggregation across hundreds of lines. Integrates with any vendor, supports global standards, and provides real-time oversight at site and enterprise level.

Electronic Logbooks (eLog)

Electronic Logbooks // eLog

From paper logs to intelligent, mobile-ready records.
Digitize equipment and process logs to ensure compliance and audit-readiness. Configurable templates, mobile data entry, and real-time access reduce manual effort and boost data integrity.

Digital Work Instructions

Operator Training

From tribal knowledge to consistent execution across shifts.
Deliver smart, digital SOPs to frontline teams. Improve adherence, minimize training time, and standardize operations with traceable, real-time guidance.

Weigh & Dispense (W&D)

Weigh & Dispense // W&D

From inconsistent weighing to verified-first-time accuracy.
Digitally guide operators through material weighing and dispensing. Improve accuracy, ensure traceability, and connect seamlessly with inventory and batch records.

Electronic Batch Records (eBR)

Electronic Batch Records // eBR

From error-prone paperwork to accelerated, compliant batch release.
Automate batch execution and review with built-in compliance. Reduce errors, eliminate manual logging, and shorten release cycles – so quality teams can focus on quality, not backlogs.

Bulk Production Analytics (BPA)

Bulk Production Analytics // BPA

From fragmented visibility to upstream process control.
Gain real-time insight into blending, granulation, and other bulk operations. Identify variability, reduce waste, and maintain consistent process quality.