Over 10 years we help companies reach their financial and branding goals. Engitech is a values-driven technology agency dedicated.

Gallery

Contacts

411 University St, Seattle, USA

engitech@oceanthemes.net

+1 -800-456-478-23

Manufacturing Analytics
and OEE

Manufacturing Analytics
and OEE

Collect all site data, monitor OEE and machine utilization, streamline order flow and production execution and achieve operational efficiencies by reducing production costs and increasing throughput.

JUMPSTART YOUR PHARMA DATA LAKE
JUMPSTART YOUR PHARMA DATA LAKE

Connect any machine or data source in the manufacturing environment and gain real-time process visibility.

IDENTIFY PROCESS INEFFICIENCIES
IDENTIFY PROCESS INEFFICIENCIES

Easily identify unplanned stops, changeover and batch start-up delays and optimize points of failure that are generating the most downtime.

OPTIMIZE YOUR MANUFACTURING OPERATIONS
OPTIMIZE YOUR MANUFACTURING OPERATIONS

An IIoT-driven Cloud OEE solution that enables standardization of operational processes, equipment, and activities for faster improvements in productivity, quality, and cost savings across multi-site operations.

The Vimachem Manufacturing Analytics Tool (MAT)

WHAT IS THE MANUFACTURING ANALYTICS & OEE MODULE?

The Manufacturing analytics and OEE module is an intelligent Pharma OEE Cloud solution that allows you to collect, store and visualize data across your site / enterprise and apply AI algorithms to optimize production efficiency and product quality.

LACK OF REAL-TIME SHOP FLOOR DATA

// The Challenge
Real-time actionable production data is either unavailable or difficult to retrieve in real-time.
The lack of real time manufacturing data leads to massive inefficiencies in production and packaging operations, from unexpected machine downtime and manufacturing losses to inability to continuously improve processes or justify capital expenditures.
// The Solution
Continuous improvement in manufacturing starts with capturing real-time cleansed actionable shopfloor data.

The Vimachem Real Time Manufacturing Analytics Tool (MAT) has automated machine data retrieval and manufacturing analytics to deliver AI-driven insights instantly.

REAL-TIME MANUFACTURING ANALYTICS

REAL-TIME MANUFACTURING ANALYTICS

ACHIEVE OPERATIONAL EXCELLENCE WITH PHARMA IIOT-DRIVEN OEE

%
Average OEE Improvement
%
Increase in Equipment Uptime
%
Manufacturing Cost Reduction
%
Reduction in Changeover

EIGHT REASONS TO USE THE REAL TIME MANUFACTURING ANALYTICS AND OEE MODULE.

EIGHT REASONS TO USE THE REAL TIME MANUFACTURING ANALYTICS AND OEE MODULE.

Plug-and-Optimize
PLUG-AND-OPTIMIZE

Ready to deploy in 60 minutes, simple to use, and easy to scale.

Pharma Focus
PHARMA FOCUS

The real-time Manufacturing Analytics and OEE module is a GAMP5 Category 3 off the shelf software and the only AI-driven manufacturing analytics tool available on the market dedicated solely to the pharmaceutical and biopharmaceutical industries.

Connects to Everything
CONNECTS TO EVERYTHING

Easily collects and aggregates data from your machines, people and ERP/MES.

no-code
NO-CODE OFF-THE-SHELF CONFIGURABLE PLATFORM

Easily Configurable reports and dashboards to integrate with existing management processes.

data-driven-actioning
ENABLE DATA-DRIVEN ACTIONING AND CONTINUOUS IMPROVEMENT

Tasks and improvements boards allow you to identify improvement actions, monitor and measure OEE gains and enable and Plan Do Check Act (PDCA) program.

Real-time Guidance and Alerting
REAL-TIME GUIDANCE AND ALERTING

Clear and timely guidance from accurate data and insights to drive continuous improvement.

AI-Driven Overall Equipment Effectiveness and Change Over Optimization
AI-DRIVEN OVERALL EQUIPMENT EFFECTIVENESS AND CHANGE OVER OPTIMIZATION

AI algorithms identify the variables that are affecting your manufacturing processes and machine learning models predict and recommend optimization actions.

Cross-plant comparison
CROSS-PLANT COMPARISON

Vimachem Manufacturing Analytics & OEE module allows comparison and evaluation of manufacturing data from production lines at different facilities, all in a single user interface.

Trial Period
TRIAL PERIOD

In a trial "proof of concept" installation pharma and biopharma manufacturers can test the Vimachem Manufacturing Analytics & OEE module in their production environment.

THE VIMACHEM MANUFACTURING ANALYTICS TOOL (MAT) ALLOWS PHARMACEUTICAL AND BIOTECH TO ENABLE REMOTE OPERATIONS AND ESTABLISH GLOBAL STANDARDS FOR QUALITY AND EFFICIENCY.

Support each factory site in gaining insights on its performance, improve internal communications, and cultivate a culture of continuous improvement. Improve capacity planning in existing site and evaluate when to add a new line or a new site, drawing on insights from systems, equipment, and personnel.

THE GxP AI MANUFACTURING ANALYTICS TOOL

THE GxP AI MANUFACTURING ANALYTICS TOOL

At Vimachem we know that compliance is critical for pharmaceutical and biotech manufacturers.

We built our Manufacturing Analytics tool to make compliance a seamless part of the manufacturing process. Vimachem’s Platform features and architecture are designed to simplify compliance with the most recent regulations and guidelines for pharmaceutical and biotech manufacturing in USA, Europe and APAC.

GxP FEATURES

USER LEVEL PERMISSIONS & SECURITY
USER LEVEL PERMISSIONS & SECURITY

Manage roles and permissions to keep data safe. User administration in a Windows Active Directory simplifies defining password criteria, reset and change periods, and reduces the amount of IT support.

DATA INTEGRITY
DATA INTEGRITY

System fit for purpose, verified system inputs and controlled access.

ELECTRONIC RECORDS & SIGNATURES
ELECTRONIC RECORDS & SIGNATURES

Fully compliant with FDA CFR 21 Part 11 and EU GMP Annex 11 (Electronic Records and Signatures).

DIGITAL RECORDS
DIGITAL RECORDS

A new way to manage the data that matters the most for compliance including device records and equipment logs.

ELECTRONIC SIGNATURES
ELECTRONIC SIGNATURES

Enable efficient review and approval through configurable workflows.

DATA EXPORTS
DATA EXPORTS

All data can be exported both manually and automatically in Microsoft® Excel® (XLS) format as well as Extended Markup Language (XML) format.

GxP FEATURES

User Level Permissions & Security

Manage roles and permissions to keep data safe. User administration in a Windows Active Directory simplifies defining password criteria, reset and change periods, and reduces IT support requirements.

Data Integrity

Manage roles and permissions to keep data safe. User administration in a Windows Active Directory simplifies defining password criteria, reset and change periods, and reduces IT support requirements.

Electronic Records & Signatures

Fully compliant with FDA CFR 21 Part 11 and EMA Eudralex Volume 4 Annex 11 (Electronic Records and Signatures).

Digital Records

A new way enables management of the data that matters for optimum compliance, including device records and equipment logs.

Approval Workflows

Enable efficient review and approval of configured workflows as defined by your processes.

Data Exports

All data can be exported manually and automatically in Microsoft® Excel® (XLS) format and Extended Markup Language (XML) format.

READY TO AUGMENT YOUR SHOP FLOOR OPERATIONS?

READY TO AUGMENT YOUR SHOP FLOOR OPERATIONS?

Get started with real-time manufacturing analytics today.