// Connect machines and unlock real-time visibility

IIoT Edge
Gateway Module

An IIoT Edge application that enables you to connect any machine and unlock real-time production visibility. Built for Pharma & Biopharma manufacturers, the software is designed for GxP environments and enables faster, scalable deployments.

Plug & measure any machine

Connect, collect and visualize real-time data from any machine or automation system on the pharmaceutical shop floor.

Connect Target Streamline Icon: https://streamlinehq.com

Transform machine data instantly

Clean, transform, encrypt and securely transmit machine data to on-premises or cloud systems for real-time machine monitoring.

Alerts and actioning

Alert the right person at the right time when action needs to be taken. Track incidents through a workflow with reassignment, resolution, and full audit logging.

// How it works

See Vimachem’s IIoT Edge Gateway Module in Action

What is the IIoT Edge Gateway module?

The IIoT Edge Gateway module is a plug and measure IIoT-driven solution that allows you to connect any machine across your pharmaceutical site or enterprise, and use real-time machine data to instantly optimize production efficiency and product quality.

IIoT Edge Gateway module
// The challenge

Lack of real-time machine data

In pharmaceutical manufacturing, the greatest impediment to process improvement is not always regulatory constraints.

In many instances, it can be lack of real-time process visibility. The foundation of any factory's digital transformation begins with the automated capture, transformation, and contextualization of machine data.

// The solution

Real-time visibility

Vimachem IIoT Edge Gateway software provides a scalable solution for manufacturers that can be self-installed to easily collect data from any piece of equipment and send it to Cloud or to a local server, to enable actionable machine insights in a matter of minutes.

Benefits of the IIoT Edge Gateway module

Capture PLC and control data

Universal plug and measure data collection for PLC’s that support open protocols including MTConnect, OPC-UA, and Modbus.

Connect sensors quickly

To incorporate even the most difficult equipment, add external sensors or link older equipment with digital and analog IO that can be configured and operated centrally through a web interface.

Transform data instantly

To allow reliable reporting and analytics, our automated data transformation engine converts machine data into common data structures across all types of equipment. Custom Sensor Values, Machine Status, Modes, Alarms, Overrides, Load, Speeds, Feeds, Diagnostics, and other data objects are collected, transformed and stored ready to real-time analytics.

Deploy with flexibility

Easily deploy Vimachem IIoT Edge devices connected directly to any modern machine control system via the ethernet port, or install our Edge software on your own VM or server.

Cloud integration (optional)

Data is encrypted and safely streamed to the Vimachem IIoT Cloud MES platform in real time via ethernet, wifi, or cellular connectivity.

Plug & connect communications for any machine or device

Utilize IIoT, big data, and cloud technologies to expand machine connectivity and increase the value of machine data.

Where it sits
Where the Vimachem IIoT Edge Gateway sits between ISA-95 enterprise, plant and shopfloor levels and ERP, MES, historians, OPC, DCS, SCADA, HMI and PLC systems
What it supports

Support for OPC-UA, MQTT, DNP3, Modbus and IEC 60870 protocols.

Support for many PLC brands, including Siemens, Allen-Bradley, Schneider Electric, GE, Automation Direct, Bosch, Eaton, WAGO, Beckhoff, BACnet, Texas Instruments, Mitsubishi, Omron and more.

Auto-Build functionality speeds up engineering efforts by reading the structure of a PLC program and automatically creating models templates and instances based on the PLC schema.

Secure encrypted communications.

The Vimachem difference

Fast to deploy

Plug and measure, easy to use and to scale.

Drive immediate value

Out-of-the box connectitivy to the pre-built Vimachem Pharma 4.0 Intelligence MES apps.

Connect to everything

Easily integrate all machines across your pharma production and packaging shopfloor.

Deep pharma expertise

Our deep understanding of the pharmaceutical manufacturing operations guarantees immediate ROI.

With deep expertise in machine and data protocols, Vimachem’s automation and software engineers have completed machine data connectivity projects in over 20 countries worldwide.

Our proven capabilities in machine data acquisition, combined with our deep technical knowledge of the pharmaceutical environment makes us the ideal partner for connecting machines across the pharmaceutical shop floor.

IIoT Edge Gateway Module Demo

Request a demo

Live demonstration with a Vimachemist. See for yourself the advantages of the no-code, self-configurable and modular Pharma 4.0 AI-driven MES platform.

4.9
Gartner
Save costs
43%
Manufacturing cost
Improving productivity in operations
59%
Factory output
97%
Overall FTE productivity
30%
Production lead time
Quality assurance
76%
Quality deviations per batch
43%
Customer complaints
Select modules
Electronic Batch Records (EBR)
Weigh & Dispense Module (WDM)
Machine Data Connectivity
Digital Forms & Logbooks
Digital Work Instructions & Checklists
Manufacturing Analytics & OEE
Serialization Level 3 Site Manager
Bioprocess Monitoring Software
Manual Aggregation Software
Smart Warehouse Traceability
Document Management System (DMS)
Bulk Production Analytics (BPA)
Digital Changeover Instructions & Analytics
Task Management
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.

Ready to augment your shop floor operations?

Request a demo