REAL-TIME MANUFACTURING ANALYTICS TOOL
Monitor OEE, machine utilization, and downtime in real-time and apply AI algorithms for maximum production efficiency.
WHAT IS THE MANUFACTURING ANALYTICS TOOL?
The Manufacturing Analytics Tool (MAT) is an OEE cloud platform that allows you to collect, store and visualize data across your company and apply AI algorithms to optimize production efficiency and product quality.
LACK OF REAL-TIME SHOP FLOOR DATA
Real-time actionable production data is either unavailable or difficult to retrieve in real-time.
The lack of real-time manufacturing data can lead to massive inefficiencies in production and packaging operations, from unexpected machine downtime and manufacturing losses to the inability to continuously improve processes or justify capital expenditures.
Continuous improvement in manufacturing starts with capturing real-time cleansed actionable shop floor data. The Vimachem Real-Time Manufacturing Analytics Tool (MAT) has automated machine data retrieval and manufacturing analytics to deliver AI-driven insights instantly.
REAL-TIME MANUFACTURING ANALYTICS
KEY REASONS TO USE THE REAL-TIME MANUFACTURING ANALYTICS TOOL.
Ready to deploy in 60 minutes, simple to use, and easy to scale.
The Real-Time Manufacturing Analytics Tool (MAT) is GAMP5 Category 3 off-the-shelf software. The only AI-driven manufacturing analytics tool available on the market that is dedicated solely to the pharmaceutical and biopharmaceutical industries.
Connects to Everything
Easily collects and aggregates data from your machines, people, and ERP/MES.
No-Code Off-the-Shelf Configurable Platform
Easily Configurable reporting and dashboards to integrate with existing management processes.
Real-time Guidance and Alerting
Clear and timely guidance from accurate data provides insights to drive continuous improvement.
AI-Driven Overall Equipment Effectiveness and Change Over Optimization
AI algorithms identify the variables affecting your manufacturing processes, and machine learning models predict and recommend optimization actions.
Vimachem MAT allows comparison and evaluation of manufacturing data from production lines at different facilities, all in a single user interface.
Trial “proof of concept” installation available for pharma and biopharma manufacturers to test the Vimachem Manufacturing Analytics Platform (MAT) in their production environment.
THE VIMACHEM MANUFACTURING ANALYTICS TOOL (MAT) ALLOWS PHARMACEUTICAL AND BIOTECH MANUFACTURERS TO ENABLE REMOTE OPERATIONS AND ESTABLISH GLOBAL STANDARDS FOR QUALITY AND EFFICIENCY.
Support each factory site in gaining insights on its performance, improve internal communications, and cultivate a culture of continuous improvement. Improve capacity planning in existing sites and evaluate when to add a new line or a new site, drawing on insights from systems, equipment, and personnel.
THE GxP AI MANUFACTURING ANALYTICS TOOL
At Vimachem, we know that compliance is critical for pharmaceutical and biotech manufacturers.
We built our Manufacturing Analytics Tool to make compliance a seamless component of the manufacturing process. Vimachem’s platform features and architecture are designed to simplify compliance with the most recent regulations and guidelines for pharmaceutical and biotech manufacturing in the USA, Europe, and APAC region.
User Level Permissions & Security
Manage roles and permissions to keep data safe. User administration in a Windows Active Directory simplifies defining password criteria, reset and change periods, and reduces IT support requirements.
System fit for purpose, with verified system inputs and controlled access.
Electronic Records & Signatures
Fully compliant with FDA CFR 21 Part 11 and EMA Eudralex Volume 4 Annex 11 (Electronic Records and Signatures).
A new way enables management of the data that matters for optimum compliance, including device records and equipment logs.
Enables efficient review and approval processes through configurable workflows.
All data can be exported manually and automatically in Microsoft® Excel® (XLS) format and Extended Markup Language (XML) format.