REAL-TIME MANUFACTURING ANALYTICS TOOL
(MAT)

Monitor OEE, machine utilization, and downtime in real-time and apply AI algorithms for maximum production efficiency.

Real-Time Manufacturing Analytics Tool (MAT)

Plug & Measure Any Machine

Connect, collect, and visualize real-time data from any piece of equipment on the shop floor.

Identify Process Inefficiencies

Easily identify any unplanned stops, changeover, and batch start-up delays and optimize any points of failure that are generating the most downtime.

Optimize Your Processes

Real-time smart notifications and messaging tools enable collaborative management that streamlines workflows and boosts synergies on the shop floor.

WHAT IS THE MANUFACTURING ANALYTICS TOOL?

The Manufacturing Analytics Tool (MAT) is an OEE cloud platform that allows you to collect, store and visualize data across your company and apply AI algorithms to optimize production efficiency and product quality.

LACK OF REAL-TIME SHOP FLOOR DATA

The Challenge

Real-time actionable production data is either unavailable or difficult to retrieve in real-time.

The lack of real-time manufacturing data can lead to massive inefficiencies in production and packaging operations, from unexpected machine downtime and manufacturing losses to the inability to continuously improve processes or justify capital expenditures.

The Solution

Continuous improvement in manufacturing starts with capturing real-time cleansed actionable shop floor data. The Vimachem Real-Time Manufacturing Analytics Tool (MAT) has automated machine data retrieval and manufacturing analytics to deliver AI-driven insights instantly.

REAL-TIME MANUFACTURING ANALYTICS

KEY REASONS TO USE THE REAL-TIME MANUFACTURING ANALYTICS TOOL.

Plug-and-OptimizePlug-and-Optimize

Ready to deploy in 60 minutes, simple to use, and easy to scale.

Pharma Focus

The Real-Time Manufacturing Analytics Tool (MAT) is GAMP5 Category 3 off-the-shelf software. The only AI-driven manufacturing analytics tool available on the market that is dedicated solely to the pharmaceutical and biopharmaceutical industries.

Connects to Everything

Easily collects and aggregates data from your machines, people, and ERP/MES.

No-Code Off-the-Shelf Configurable Platform

Easily Configurable reporting and dashboards to integrate with existing management processes.

Real-time Guidance and Alerting

Clear and timely guidance from accurate data provides insights to drive continuous improvement.

AI-Driven Overall Equipment Effectiveness and Change Over Optimization

AI algorithms identify the variables affecting your manufacturing processes, and machine learning models predict and recommend optimization actions.

Cross-plant comparison

Vimachem MAT allows comparison and evaluation of manufacturing data from production lines at different facilities, all in a single user interface.

Trial Period

Trial “proof of concept” installation available for pharma and biopharma manufacturers to test the Vimachem Manufacturing Analytics Platform (MAT) in their production environment.

THE VIMACHEM MANUFACTURING ANALYTICS TOOL (MAT) ALLOWS PHARMACEUTICAL AND BIOTECH MANUFACTURERS TO ENABLE REMOTE OPERATIONS AND ESTABLISH GLOBAL STANDARDS FOR QUALITY AND EFFICIENCY.

Support each factory site in gaining insights on its performance, improve internal communications, and cultivate a culture of continuous improvement. Improve capacity planning in existing sites and evaluate when to add a new line or a new site, drawing on insights from systems, equipment, and personnel.

THE GxP AI MANUFACTURING ANALYTICS TOOL

At Vimachem, we know that compliance is critical for pharmaceutical and biotech manufacturers.

We built our Manufacturing Analytics Tool to make compliance a seamless component of the manufacturing process. Vimachem’s platform features and architecture are designed to simplify compliance with the most recent regulations and guidelines for pharmaceutical and biotech manufacturing in the USA, Europe, and APAC region.

  • fda
  • eu-gmp
  • usdc
  • gamp
  • tuv-sud

GxP FEATURES

User Level Permissions & Security

Manage roles and permissions to keep data safe. User administration in a Windows Active Directory simplifies defining password criteria, reset and change periods, and reduces IT support requirements.

Data Integrity

System fit for purpose, with verified system inputs and controlled access.

Electronic Records & Signatures

Fully compliant with FDA CFR 21 Part 11 and EMA Eudralex Volume 4 Annex 11 (Electronic Records and Signatures).

Digital Records

A new way enables management of the data that matters for optimum compliance, including device records and equipment logs.

Electronic Signatures

Enables efficient review and approval processes through configurable workflows.

Data Exports

All data can be exported manually and automatically in Microsoft® Excel® (XLS) format and Extended Markup Language (XML) format.

READY TO AUGMENT YOUR SHOP FLOOR OPERATIONS?

Get started with real-time manufacturing analytics today.

Book a demo